Special-shaped Foil Pans

Special-shaped Foil Pans

Special-shaped commercial aluminum foil containers are irregular packaging containers customized for characteristic catering and featured dishes. Different from regular square and round foil boxes, they come with diverse non-standard shapes including grilled fish tray, whole chicken tray, lobster tray, oval baking pan, heart-shaped container and divided special-shaped trays. Integrally stamped with thickened food-grade virgin aluminum foil, the products feature beautiful appearance, strong load-bearing capacity and high temperature resistance. They are specially designed for heavy featured dishes, internet-famous meals, special barbecue and commercial baking. Solving common defects of regular containers such as poor fitting effect, unsatisfactory food display and incapability of holding large ingredients, they serve as premium exclusive packaging solutions for specialty catering restaurants, chain barbecue stores, prepared food factories and commercial outdoor barbecue.

Special-shaped Foil Pans

Core Product Advantages:

Perfect Food Fitting & Excellent Display Effect

Exclusive special-shaped radian fits the original shape of large ingredients such as whole fish, whole chicken and lobster without squeezing food. It improves visual effect for both takeaway packaging and in-store table setting, upgrading meal grade and helping catering stores create competitive featured dishes.

Thickened Design for High Load-bearing & Anti-deformation

Optimized thickened commercial structure adapts to heavy food and soup-rich meals. It prevents soup leakage during bumpy long-distance takeaway delivery and keeps intact under heavy pressure, solving the common problem of soft texture and easy bottom breaking of ordinary special-shaped foil boxes.

Full High-temperature Adaptability & Direct Open-fire Baking

With a temperature resistance range from -40℃ to 250℃, it supports direct open-fire baking, oven heating, air fryer heating and steam cooking without container replacement. One box for whole process including kitchen cooking, in-store serving and takeaway packaging, reducing tableware loss and improving meal serving efficiency.

Light-blocking & Long-lasting Heat Preservation

The original light-proof and oxygen-barrier structure of aluminum foil locks heat and food aroma effectively and avoids food oxidation and blackening. The deep special-shaped design enhances heat preservation performance, keeping meals hot during long-distance takeaway delivery and preventing seafood and grilled fish from producing fishy smell.

Recyclable & Full Customization Supported

100% infinitely recyclable without white pollution, complying with national plastic reduction policies. Custom services including logo printing, size adjustment, exclusive mold opening and matching lid customization are available to realize brand exclusive packaging.

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Material and Production Technology:

Thickened Food-grade Virgin Aluminum Foil

All special-shaped containers are made of pure food-grade virgin aluminum foil without recycled scraps, complying with national food contact safety standard GB 4806.10. Free of plasticizers, heavy metals and other harmful substances, they have no peculiar smell and no harmful precipitation. Safe for direct contact with high-oil, high-salt, spicy and sour heavy-flavor food, they support full-process high-temperature baking and cold chain refrigeration, meeting strict safety requirements of long-term bulk commercial catering use.

Integrated Deep-drawing Special-shaped Forming Process

Adopting high-precision automatic deep-drawing integrated forming technology, customized molds are manufactured according to the radian and outline of different dishes. The container body has no splicing seams or welding gaps. With uniform wall thickness of 0.08mm-0.15mm for commercial use, all edges adopt smooth curled design without burrs to avoid hand scratch. The stable special-shaped radian and corner structure provide stronger load-bearing capacity than ordinary foil boxes, keeping intact without deformation or cracking when holding whole fish, whole chicken and large seafood ingredients.

Optional Oil-proof & High-temperature Resistant Coating

Two styles are available: original uncoated version and food-grade oil-proof coated version. The coated version is oil-stain resistant, easy to clean and resistant to high temperature up to 250℃ without softening or oil leakage during baking. The original version has no extra additives, suitable for pure baking and original-flavor barbecue to meet diverse commercial demands.

 

Main Special-shaped Specifications & Applicable Dishes:

Shape Type

Regular Capacity

Applicable Dishes

Commercial Usage

Fish-shaped Tray

1600ml / 2200ml / 2800ml

Whole grilled fish, chopped chili fish head, boiled fish

Grilled fish restaurant, hot pot takeaway, specialty Chinese catering

Oval Whole Chicken Tray

2000ml / 2600ml / 3200ml

Whole roasted chicken, roast duck, roast goose, roasted lamb chops

Braised deli store, roasted chicken chain, cooked prepared food

Lobster Special Tray

1500ml / 2000ml

Spicy crayfish, Boston lobster, assorted seafood platter

Seafood food stall, night snack takeaway, specialty seafood restaurant

Deep Oval Baking Tray

1200ml / 1800ml

Cheese baked dishes, Italian baking, baked lobster

Baking workshop, western restaurant, pre-made baked rice

Divided Special-shaped Box

1000ml / 1600ml

Dual-flavor combo meals, divided meat and vegetable set meals

Chinese fast food, specialty bento, group meal distribution

 

Besides existing standard special-shaped styles, exclusive one-to-one mold opening is available according to customized dish sizes, supporting customized radian, depth and divided grids to meet differentiated packaging demands.

Application Scenarios:

Special Catering Takeaway: Packaging for large featured dishes such as grilled fish, roasted chicken and crayfish with excellent leak-proof and heat preservation performance.

Chain Deli & Prepared Food Factory: Standardized packaging for whole poultry cooked food and seafood prepared meals, compatible with automatic sealing machines for mass production.

In-store Open-fire Cooking & Serving: Support direct kitchen heating and open-fire baking, available for direct table serving to cut tableware procurement cost.

Commercial Outdoor Barbecue: Disposable and high-temperature resistant for night market stalls, camping and outdoor banquets with no cleaning needed.

High-end Western Food & Baking: Creative special-shaped baking trays for western baking and creative food plating to upgrade brand grade.

 

Usage Notes:

Applicable for open fire, oven, air fryer and steam oven heating. DO NOT use in microwave oven to avoid equipment damage caused by microwave reflection.

Do not bend the special-shaped corners forcibly, and keep away from sharp tools to prevent container puncture and liquid leakage.

Clean residual oil after use and dispose of containers as recyclable waste for aluminum material recycling.

Leave a vent gap on the lid during sealed heating to avoid container bulging caused by excessive internal air pressure.

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